---
type: "drill"
designation: "#40"
series: "number"
series_name: "Number Drill Sizes"
diameter_in: 0.098
diameter_mm: 2.4892
standard: "ANSI/ASME B94.11M; BS 328"
verified: "August 1, 2026"
url: https://shopmath.org/drills/number/40
---

# #40 Drill Bit Size — 0.0980 in / 2.489 mm

A #40 drill bit is 0.0980 in (2.489 mm) in diameter. It belongs to the number series of standard twist drills.

- **Designation**: #40
- **Series**: Number
- **Diameter**: 0.0980 in (2.489 mm)

## #40 Drill Diameter

| Property | Value |
| --- | --- |
| Designation | #40 |
| Series | Number |
| Diameter (in) | 0.0980 |
| Diameter (mm) | 2.489 |

## #40 Drill Equivalents in the Other Size Series

The nearest standard drill to #40 in each of the other three series. Nothing here is an exact match unless the difference column reads 0.0000 in.

| Series | Nearest drill | Diameter (in) | Diameter (mm) | Difference |
| --- | --- | --- | --- | --- |
| Letter | [A](https://shopmath.org/drills/letter/a.md) | 0.2340 | 5.944 | +0.1360 in |
| Fractional | [3/32](https://shopmath.org/drills/fractional/3-32.md) | 0.0938 | 2.381 | -0.0043 in |
| Metric | [2.5 mm](https://shopmath.org/drills/metric/2-5mm.md) | 0.0984 | 2.500 | +0.0004 in |

## Sources and Method for the #40 Drill Size

### Drill index

- **Source**: Number/letter: bd_warehouse drill_sizes.csv (Apache-2.0) cross-checked against Wikipedia Drill bit sizes (CC BY-SA 4.0). Fractional: computed 1/64 in steps per ANSI B94.11M. Metric: computed BS 328 increment pattern.
- **Method**: compiled
- **Verified against**: Wikipedia Drill bit sizes (CC BY-SA 4.0); 31/31 checks passed

### Assumptions

- Drill diameters are nominal. A worn or run-out drill cuts oversize; measure the hole, not the shank, when the fit matters.
- Dataset scope: Number sizes #61-#80 are stored but tagged demandTier 'extended' — query-space-map.md Appendix A found the tail thinning in the 60s. Sizes below #80 and metric sizes above 25.0 mm excluded.

**Data last verified**: August 1, 2026

## Common Questions About the #40 Drill Bit

### What size is a #40 drill bit size?

A #40 drill bit is 0.0980 in (2.489 mm) in diameter.

### What is the metric equivalent of a #40 drill bit?

The closest metric drill to #40 (0.0980 in (2.489 mm)) is 2.5 mm at 0.0984 in (2.500 mm) — a difference of 0.0004 in.

### What fraction is a #40 drill bit?

#40 is 0.0980 in (2.489 mm), which is not itself a fractional size. The closest fractional drill is 3/32 at 0.0938 in (2.381 mm).

## Related pages

- Next size down (any series): [2.45 mm](https://shopmath.org/drills/metric/2-45mm.md) — 0.0965 in (2.450 mm)
- Next size up (any series): [2.5 mm](https://shopmath.org/drills/metric/2-5mm.md) — 0.0984 in (2.500 mm)
- Previous in the number series: [#39](https://shopmath.org/drills/number/39.md)
- Next in the number series: [#41](https://shopmath.org/drills/number/41.md)
- All number sizes: [Number drill sizes](https://shopmath.org/drills/number.md)
- All drill sizes: [Drill bit size reference](https://shopmath.org/drills.md)
- Complete index by diameter: [Drill size chart](https://shopmath.org/charts/drill-sizes.md)
- Tap drills by thread: [Tap drill chart](https://shopmath.org/charts/tap-drill.md)

---

*Source: [ShopMath](https://shopmath.org/drills/number/40) — data verified August 1, 2026. Reference data; verify against the governing standard before manufacture.*