---
type: "thread"
name: "#0-80 UNF"
designation: "#0-80 UNF"
series: "unf"
series_name: "Unified Fine (UNF)"
system: "unified"
size_label: "#0"
tpi: 80
pitch_in: 0.0125
pitch_mm: 0.3175
basic_major_dia_in: 0.06
basic_major_dia_mm: 1.524
basic_pitch_dia_in: 0.0519
basic_pitch_dia_mm: 1.3183
basic_minor_dia_in: 0.0465
basic_minor_dia_mm: 1.1811
tap_drill: "3/64"
tap_drill_dia_in: 0.046875
tap_drill_dia_mm: 1.1906
tap_drill_thread_pct: 80.8
clearance_normal_drill: "#49"
tensile_stress_area_sqin: 0.001796
tensile_stress_area_sqmm: 1.159
internal_class_assumed: "2B"
standard: "ASME B1.1 (reference values based on the ASME B1.1 system; not a compliance claim)"
verified: "August 1, 2026"
url: https://shopmath.org/threads/unf/0-80
---

# #0-80 UNF Thread — Dimensions, Tap Drill & Clearance

The tap drill for #0-80 UNF is 3/64 — 0.0469 in (1.191 mm) — which leaves 80.8% thread engagement with a cut tap. Basic pitch diameter is 0.0519 in (1.318 mm) and basic minor diameter is 0.0465 in (1.181 mm). Tapped-hole figures on this page assume a class 2B thread; drill sizes for 50–85% engagement are in the tap drill table below.

- **Series**: Unified Fine (UNF)
- **Designation**: #0-80 UNF
- **Threads per inch**: 80
- **Tap drill**: 3/64
- **Standard**: ASME B1.1 (reference values based on the ASME B1.1 system; not a compliance claim)

## Basic Thread Dimensions for #0-80 UNF

| Property | Inch | Millimetre |
| --- | --- | --- |
| Basic major diameter | 0.0600 | 1.524 |
| Threads per inch | 80 | — |
| Pitch | 0.0125 | 0.318 |
| Basic pitch diameter | 0.0519 | 1.318 |
| Basic minor diameter | 0.0465 | 1.181 |
| External thread root diameter | 0.0451 | 1.145 |
| Sharp V thread height (H) | 0.0108 | 0.274 |

_Basic dimensions are the theoretical values before any tolerance class is applied._

## Tap Drill Sizes for #0-80 UNF

Cut taps, from 50% to 85% thread engagement. The shop default is 75% — a 3/64 drill.

| Thread % | Target hole Ø (in) | Target hole Ø (mm) | Drill | Drill Ø (in) | Drill Ø (mm) | Actual thread % |
| --- | --- | --- | --- | --- | --- | --- |
| 50% | 0.0519 | 1.318 | #55 | 0.0520 | 1.321 | 49.3 |
| 60% | 0.0503 | 1.278 | #55 | 0.0520 | 1.321 | 49.3 |
| 65% | 0.0494 | 1.255 | #55 | 0.0520 | 1.321 | 49.3 |
| 70% | 0.0486 | 1.234 | 3/64 | 0.0469 | 1.191 | 80.8 |
| 75% (default) | 0.0478 | 1.214 | 3/64 | 0.0469 | 1.191 | 80.8 |
| 80% | 0.0470 | 1.194 | 3/64 | 0.0469 | 1.191 | 80.8 |
| 85% | 0.0462 | 1.173 | #56 | 0.0465 | 1.181 | 83.1 |

_Target hole Ø is the theoretical hole for the stated engagement. The drill column is the nearest size in the standard number/letter/fractional/metric index, and actual thread % is what that real drill produces._

## Clearance Hole Sizes for #0-80 UNF

The through-hole a #0-80 UNF fastener passes freely, not the tapped hole.

| Fit | Drill | Hole Ø (in) | Hole Ø (mm) | Use |
| --- | --- | --- | --- | --- |
| Close | #52 | 0.0669 | 1.699 | Located joints, dowelled assemblies |
| Normal | #49 | 0.0748 | 1.900 | General assembly — the default |
| Loose | 3/32 | 0.0945 | 2.400 | Slotted or adjustable joints, weldments |

_Clearance holes per ISO 273 (metric) and ASME B18.2.8 (inch)._

## Thread Class Limits for #0-80 UNF

Manufacturing limits for classes 2B, 3B, 2A, 3A. A gauge reading outside these bands is a reject, not a judgement call.

### External thread (bolt / screw) limits

| Limit | Class 2A (in) | Class 2A (mm) | Class 3A (in) | Class 3A (mm) |
| --- | --- | --- | --- | --- |
| Major Ø max | 0.0595 | 1.511 | 0.0600 | 1.524 |
| Major Ø min | 0.0562 | 1.427 | 0.0568 | 1.443 |
| Pitch Ø max | 0.0514 | 1.306 | 0.0519 | 1.318 |
| Pitch Ø min | 0.0496 | 1.260 | 0.0506 | 1.285 |
| Pitch Ø tolerance | 0.0018 | 0.046 | 0.0013 | 0.033 |
| Minor Ø max | 0.0432 | 1.097 | 0.0438 | 1.113 |
| Minor Ø min | 0.0415 | 1.054 | 0.0424 | 1.077 |
| Allowance | 0.0005 | 0.013 | 0.0000 | 0.000 |

### Internal thread (nut / tapped hole) limits

| Limit | Class 2B (in) | Class 2B (mm) | Class 3B (in) | Class 3B (mm) |
| --- | --- | --- | --- | --- |
| Major Ø max | 0.0641 | 1.628 | 0.0635 | 1.613 |
| Major Ø min | 0.0600 | 1.524 | 0.0600 | 1.524 |
| Pitch Ø max | 0.0542 | 1.377 | 0.0536 | 1.361 |
| Pitch Ø min | 0.0519 | 1.318 | 0.0519 | 1.318 |
| Pitch Ø tolerance | 0.0023 | 0.058 | 0.0017 | 0.043 |
| Minor Ø max | 0.0514 | 1.306 | 0.0514 | 1.306 |
| Minor Ø min | 0.0465 | 1.181 | 0.0465 | 1.181 |
| Allowance | 0.0000 | 0.000 | 0.0000 | 0.000 |

## Tensile Stress Area of #0-80 UNF

| Property | in² | mm² |
| --- | --- | --- |
| Tensile stress area | 0.00180 | 1.16 |

The effective cross-section used to size a #0-80 UNF fastener against a load. Multiply it by the material's allowable stress — the area itself carries no strength assumption.

## Sources and Method for #0-80 UNF

### Basic dimensions

- **Source**: NBS Handbook H28 (1969) Part I §§6-7 (public domain, 17 U.S.C. 105); normative modern reference ASME B1.1; series membership: Series membership: threadlib UIS_thread.csv (BSD-3-Clause); cross-checked against NBS H28 (1969) Part I Table 2.21; clearance holes: ISO 273 (metric) and ASME B18.2.8 (inch) via FreeCAD FeatureHole.cpp (LGPL-2.1+), cross-checked against bd_warehouse clearance_hole_sizes.csv (Apache-2.0)
- **Method**: computed
- **Verified against**: NBS H28 (1969) Part I, Table 2.21 (public domain); cross-checked against FreeCAD CAM thread tables (LGPL-2.1+) — 1064 checks passed at 0.0001 in

### Tap drill sizes

- **Source**: Machinery's Handbook %-thread formula (geometry-derived); nearest-standard-drill-to-75% rule verified at 36/39 published chart rows in docs/research/data-sourcing.md §3.4
- **Method**: computed
- **Verified against**: Wikipedia Unified Thread Standard, preferred cutting tap drill size columns (CC BY-SA 4.0) — 36/39 published UNC+UNF rows reproduced

### Class limits

- **Source**: NBS Handbook H28 (1969) Part I §§6-7 (public domain, 17 U.S.C. 105); normative modern reference ASME B1.1
- **Method**: computed
- **Verified against**: NBS H28 (1969) Part I, Table 2.21 (public domain); cross-checked against FreeCAD CAM thread tables (LGPL-2.1+) — 1064 checks passed at 0.0001 in

### Formulas

**Tap drill hole diameter, inch threads**

```text
hole Ø  =  D − (%thread ÷ 100) × (1.29904 ÷ n)

  D = basic major diameter (in)
  n = threads per inch
```

_1.29904 = 2 × 0.64952, twice the engaged thread height per side on the 60° Unified profile._

**Actual thread engagement of the chosen drill**

```text
%thread  =  (D − drill Ø) × n ÷ 1.29904 × 100
```

_The drill column rounds to a real drill; this is the engagement that drill actually leaves._

**Tensile stress area, Unified inch threads**

```text
At  =  0.7854 × (D − 0.9743 ÷ n)²
```

_ASME B1.1 / NBS H28 form. Reproduces the stored value exactly for this thread._

### Assumptions

- The headline tap drill assumes 75% thread engagement, the general shop default. Every engagement from 50% to 85% is in the tap drill table — change the assumption and the number moves.
- Tap drill figures are for cut taps. Drill diameters are nominal; a worn or run-out drill cuts oversize and reduces engagement further.
- Tapped-hole figures assume a class 2B internal thread, the general-purpose fit.
- Dataset scope: Le = 1D for UNC/UNF, 9P for UNEF — determined empirically against H28 Table 2.21, resolving data-sourcing.md open item 5. EXCLUDED: form (roll) tap drills, class 1A/1B limits, class 1AR allowances, constant-pitch UN series.

**Data last verified**: August 1, 2026

## Common Questions About #0-80 UNF

### What is the tap drill size for #0-80 UNF?

The tap drill for #0-80 UNF is 3/64 — 0.0469 in (1.191 mm). That leaves 80.8% thread engagement with a cut tap.

### What is the pitch diameter of #0-80 UNF?

The basic pitch diameter of #0-80 UNF is 0.0519 in (1.318 mm). For a class 2B thread it runs 0.0519 in (1.318 mm) to 0.0542 in (1.377 mm).

### What is the minor diameter of #0-80 UNF?

The basic minor diameter of #0-80 UNF is 0.0465 in (1.181 mm). That is the theoretical root of the internal thread, not the drilled hole size — see the tap drill table for the hole to drill.

### What is the thread pitch of #0-80 UNF?

#0-80 UNF has 80 threads per inch, a pitch of 0.0125 in (0.318 mm).

### What size clearance hole does a #0-80 UNF fastener need?

close fit #52 (0.0669 in (1.699 mm)), normal fit #49 (0.0748 in (1.900 mm)), loose fit 3/32 (0.0945 in (2.400 mm)). The normal fit is the general-assembly default.

### What is the tensile stress area of #0-80 UNF?

The tensile stress area of #0-80 UNF is 0.00180 in² (1.16 mm²). Multiply it by the fastener material's allowable stress to get a load.

## Related pages

- Larger in Unified Fine (UNF): [#1-72 UNF](https://shopmath.org/threads/unf/1-72.md) — tap drill #53
- All Unified Fine (UNF) sizes: [Unified Fine (UNF) thread chart](https://shopmath.org/threads/unf.md)
- Every thread series: [Screw thread reference](https://shopmath.org/threads.md)
- Cross-series chart: [Tap drill chart](https://shopmath.org/charts/tap-drill.md)

---

*Source: [ShopMath](https://shopmath.org/threads/unf/0-80) — data verified August 1, 2026. Reference data; verify against the governing standard before manufacture.*