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Sheet metal · U.S. Standard Gauge · USG

25 Gauge U.S. Standard Thickness in Inches and Millimetres

https://shopmath.org/gauges/us-standard/25 · data verified August 1, 2026

25 gauge U.S. Standard sheet is 0.0219 in thick — 0.556 mm. A square foot weighs 0.88 lb (4.27 kg/m²). The gauge number indexes the USG system, so the same number is a different thickness in another material — the comparison is below. Thicknesses are nominal, before mill tolerance.

Gauge
25 ga
Material
U.S. Standard Gauge
Inch
0.0219
mm
0.556
System
USG

25 Gauge U.S. Standard · nominal thickness

0.0219 in

Millimetre
0.556mm
Weight
0.88lb/ft²
Weight
4.27kg/m²

Nominal thickness on the USG system. Gauge numbers are material-specific — "25 gauge" on its own does not name a thickness.

25 Gauge U.S. Standard Sheet Thickness

25 Gauge U.S. Standard is defined by the 15 U.S.C. 206 (wrought iron basis), not by a measurement — the gauge number is an index into that system, which is why the same number means a different thickness in another material.

25 Gauge U.S. Standard — thickness and weight
PropertyValue
Thickness, decimal inch0.0219 in
Thickness, millimetre0.556 mm
Weight per square foot0.88 lb/ft²
Weight per square metre4.27 kg/m²
Gauge systemUSG

Nominal thickness. Mill tolerance on sheet is typically a few thousandths of an inch either way and varies with width and process; measure the stock when the fit matters.

25 Gauge Thickness in Every Other Sheet Material

Gauge 25 spans 0.0179 in to 0.0247 in depending on the material, because each material is indexed on a different gauge system. Ordering sheet by gauge without naming the material is how the wrong thickness arrives.

Thickness of 25 gauge sheet across materials
PropertyPropertyThickness
MaterialGauge systeminmm
Sheet AluminiumB&S0.01790.455
Galvanized Steelgalvanized-MSG0.02470.626
Sheet SteelMSG0.02090.531
U.S. Standard GaugeUSG0.02190.556

Steel uses the Manufacturers' Standard Gauge, galvanised adds a zinc-coating allowance to the steel thickness, aluminium and other non-ferrous sheet use the Brown & Sharpe geometric series, and U.S. Standard is the 1893 statute on a wrought-iron basis.

Gauges Either Side of 25 Gauge U.S. Standard

A higher gauge number is thinner sheet. The steps are not equal — the gauge systems are geometric, so the difference between two gauges shrinks as the sheet gets thinner.

U.S. Standard Gauge gauges adjacent to 25 gauge
PropertyThickness
Gaugeinmm
23 ga0.02810.714
24 ga0.02500.635
25 ga0.02190.556
26 ga0.01880.476
27 ga0.01720.437

Sources and Method for 25 Gauge U.S. Standard Thickness

25 Gauge U.S. Standard thicknesscomputed

15 U.S.C. 206 (Act of Mar. 3, 1893, ch. 221, 27 Stat. 746) — U.S. Standard Gauge for sheet and plate iron and steel; 15 U.S.C. 206 statutory weights; MSG (41.82 lb/ft2 per inch), galvanized zinc allowance, and Brown & Sharpe formula per docs/research/data-sourcing.md §3.7

Verified against Wikipedia Sheet metal, Standard sheet metal gauges table (CC BY-SA 4.0) — 137/137 checks passed at 0.05 mil

Computed from the standard's formulas, then checked against published tables.

Formula

Weight per square foot, sheet steel

lb/ft²  =  thickness (in) × 41.82

  0.0219 × 41.82  =  0.88 lb/ft²

41.82 lb/ft² per inch of thickness is the Manufacturers' Standard Gauge basis for steel. The U.S. Standard Gauge of 1893 uses a wrought-iron basis of 40 lb/ft² per inch, which is why the two systems differ.

Assumptions
  • Thicknesses are nominal. Mill tolerance varies with width, process and material and is not part of the gauge definition.
  • Gauge is an index into a material-specific system, not a unit. A gauge number without a material is ambiguous by construction.
  • Dataset scope: EXCLUDED: stainless steel (genuinely ambiguous convention, only one source in hand), zinc, copper, brass, steel tube wall.
Data last verified
August 1, 2026
How this data is built and checked →

How to Cite This 25 Gauge U.S. Standard Reference

Citation

ShopMath. "25 Gauge U.S. Standard Thickness in Inches and Millimetres." ShopMath, verified August 1, 2026, https://shopmath.org/gauges/us-standard/25

BibTeX

@misc{shopmath-gauges-us-standard-25,
  title        = {25 Gauge U.S. Standard Thickness in Inches and Millimetres},
  author       = {{ShopMath}},
  year         = {2026},
  howpublished = {\url{https://shopmath.org/gauges/us-standard/25}},
  note         = {Data verified 2026-08-01}
}

Permanent URL

https://shopmath.org/gauges/us-standard/25

Common Questions About 25 Gauge U.S. Standard

How thick is 25 gauge U.S. Standard?

25 gauge U.S. Standard is 0.0219 in thick, which is 0.556 mm. A square foot weighs 0.88 lb (4.27 kg/m²).

What is 25 gauge U.S. Standard in mm?

0.556 mm. The gauge number is an index into the USG system rather than a measurement, so it converts to a fixed thickness rather than a round metric figure.

Is 25 gauge U.S. Standard thicker than 24 gauge?

No — a lower gauge number is thicker sheet. 24 gauge us standard is 0.0250 in (0.635 mm) against 0.0219 in (0.556 mm) for 25 gauge U.S. Standard, a difference of 0.0031 in.

Why is 25 gauge a different thickness in other materials?

Because each material is indexed on its own gauge system. At 25 gauge: Aluminium 0.0179 in (B&S), Galvanized 0.0247 in (galvanized-MSG), Steel 0.0209 in (MSG), US Standard 0.0219 in (USG). The number is a position in a series, not a thickness, so 3 other readings of "25 gauge" are all equally correct.

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