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Sheet metal · U.S. Standard Gauge · USG

6 Gauge U.S. Standard Thickness in Inches and Millimetres

6 gauge U.S. Standard sheet is 0.2031 in thick — 5.159 mm. A square foot weighs 8.13 lb (39.67 kg/m²). The gauge number indexes the USG system, so the same number is a different thickness in another material — the comparison is below. Thicknesses are nominal, before mill tolerance.

Gauge
6 ga
Material
U.S. Standard Gauge
Inch
0.2031
mm
5.159
System
USG

6 Gauge U.S. Standard · nominal thickness

0.2031 in

Millimetre
5.159mm
Weight
8.13lb/ft²
Weight
39.67kg/m²

Nominal thickness on the USG system. Gauge numbers are material-specific — "6 gauge" on its own does not name a thickness.

6 Gauge U.S. Standard Sheet Thickness

6 Gauge U.S. Standard is defined by the 15 U.S.C. 206 (wrought iron basis), not by a measurement — the gauge number is an index into that system, which is why the same number means a different thickness in another material.

6 Gauge U.S. Standard — thickness and weight
PropertyValue
Thickness, decimal inch0.2031 in
Thickness, millimetre5.159 mm
Weight per square foot8.13 lb/ft²
Weight per square metre39.67 kg/m²
Gauge systemUSG

Nominal thickness. Mill tolerance on sheet is typically a few thousandths of an inch either way and varies with width and process; measure the stock when the fit matters.

6 Gauge Thickness in Every Other Sheet Material

Gauge 6 spans 0.1620 in to 0.2031 in depending on the material, because each material is indexed on a different gauge system. Ordering sheet by gauge without naming the material is how the wrong thickness arrives.

Thickness of 6 gauge sheet across materials
PropertyPropertyThickness
MaterialGauge systeminmm
Sheet AluminiumB&S0.16204.115
Sheet SteelMSG0.19434.935
U.S. Standard GaugeUSG0.20315.159

Steel uses the Manufacturers' Standard Gauge, galvanised adds a zinc-coating allowance to the steel thickness, aluminium and other non-ferrous sheet use the Brown & Sharpe geometric series, and U.S. Standard is the 1893 statute on a wrought-iron basis.

Gauges Either Side of 6 Gauge U.S. Standard

A higher gauge number is thinner sheet. The steps are not equal — the gauge systems are geometric, so the difference between two gauges shrinks as the sheet gets thinner.

U.S. Standard Gauge gauges adjacent to 6 gauge
PropertyThickness
Gaugeinmm
4 ga0.23445.953
5 ga0.21885.556
6 ga0.20315.159
7 ga0.18754.763
8 ga0.17194.366

Sources and Method for 6 Gauge U.S. Standard Thickness

6 Gauge U.S. Standard thicknesscomputed

15 U.S.C. 206 (Act of Mar. 3, 1893, ch. 221, 27 Stat. 746) — U.S. Standard Gauge for sheet and plate iron and steel; 15 U.S.C. 206 statutory weights; MSG (41.82 lb/ft2 per inch), galvanized zinc allowance, and Brown & Sharpe formula per docs/research/data-sourcing.md §3.7

Verified against Wikipedia Sheet metal, Standard sheet metal gauges table (CC BY-SA 4.0) — 137/137 checks passed at 0.05 mil

Computed from the standard's formulas, then checked against published tables.

Formula

Weight per square foot, sheet steel

lb/ft²  =  thickness (in) × 41.82

  0.2031 × 41.82  =  8.13 lb/ft²

41.82 lb/ft² per inch of thickness is the Manufacturers' Standard Gauge basis for steel. The U.S. Standard Gauge of 1893 uses a wrought-iron basis of 40 lb/ft² per inch, which is why the two systems differ.

Assumptions
  • Thicknesses are nominal. Mill tolerance varies with width, process and material and is not part of the gauge definition.
  • Gauge is an index into a material-specific system, not a unit. A gauge number without a material is ambiguous by construction.
  • Dataset scope: EXCLUDED: stainless steel (genuinely ambiguous convention, only one source in hand), zinc, copper, brass, steel tube wall.
Data last verified
August 1, 2026
How this data is built and checked →

How to Cite This 6 Gauge U.S. Standard Reference

Citation

ShopMath. "6 Gauge U.S. Standard Thickness in Inches and Millimetres." ShopMath, verified August 1, 2026, https://shopmath.org/gauges/us-standard/6

BibTeX

@misc{shopmath-gauges-us-standard-6,
  title        = {6 Gauge U.S. Standard Thickness in Inches and Millimetres},
  author       = {{ShopMath}},
  year         = {2026},
  howpublished = {\url{https://shopmath.org/gauges/us-standard/6}},
  note         = {Data verified 2026-08-01}
}

Permanent URL

https://shopmath.org/gauges/us-standard/6

Common Questions About 6 Gauge U.S. Standard

How thick is 6 gauge U.S. Standard?

6 gauge U.S. Standard is 0.2031 in thick, which is 5.159 mm. A square foot weighs 8.13 lb (39.67 kg/m²).

What is 6 gauge U.S. Standard in mm?

5.159 mm. The gauge number is an index into the USG system rather than a measurement, so it converts to a fixed thickness rather than a round metric figure.

Is 6 gauge U.S. Standard thicker than 5 gauge?

No — a lower gauge number is thicker sheet. 5 gauge us standard is 0.2188 in (5.556 mm) against 0.2031 in (5.159 mm) for 6 gauge U.S. Standard, a difference of 0.0157 in.

Why is 6 gauge a different thickness in other materials?

Because each material is indexed on its own gauge system. At 6 gauge: Aluminium 0.1620 in (B&S), Steel 0.1943 in (MSG), US Standard 0.2031 in (USG). The number is a position in a series, not a thickness, so 2 other readings of "6 gauge" are all equally correct.

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