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AS568 · dash 142 · 0.103 in cross-section

AS568-142 O-Ring Size — ID, Cross-Section, OD and Gland Data

An AS568-142 o-ring is 2.3620 in (59.990 mm) inside diameter with a 0.1030 in (2.620 mm) cross-section, giving a 2.5680 in (65.230 mm) outside diameter. Static glands for this cross-section run 0.0721–0.0824 in deep. Dimensions are free-state, before installation.

Dash
142
ID
2.3620 in
CS
0.1030 in
OD
2.5680 in
Series
102-178

AS568-142 o-ring · inside Ø × cross-section

2.3620 × 0.1030 in

Inside Ø
59.990mm
Cross-section
2.620mm
Outside Ø
65.230mm

Free-state dimensions with AS568 tolerances of ± 0.0201 in on the ID and ± 0.0031 in on the cross-section.

AS568-142 O-Ring Dimensions and Tolerances

An AS568 o-ring is specified by its inside diameter and cross-section; the outside diameter follows from them. Tolerances are the AS568 free-state limits, measured uninstalled.

AS568-142 o-ring — inside diameter, cross-section and outside diameter with tolerances
DimensionInchMillimetre
Inside diameter (ID)2.3620 ± 0.020159.990 ± 0.510
Cross-section (CS / W)0.1030 ± 0.00312.620 ± 0.080
Outside diameter (OD)2.568065.230

OD = ID + 2 × CS. Elastomer parts are measured free-state and relax over time; the tolerances above are manufacturing limits, not the installed dimensions.

AS568-142 O-Ring Size in Millimetres

AS568 is an inch standard. These are the same dimensions converted exactly (1 in = 25.4 mm) — an AS568 size is not interchangeable with an ISO 3601 metric size that happens to be close.

AS568-142 o-ring — metric dimensions
DimensionInchMillimetre
Nominal ID × CS2.3620 × 0.1030 in59.990 × 2.620 mm
Nominal OD × CS2.5680 × 0.1030 in65.230 × 2.620 mm

Metric figures are conversions of the AS568 inch dimensions, rounded to 0.01 mm as the source data carries them. A metric o-ring called out as 25 × 3.5 mm is a different part.

Static Gland Depth for a AS568-142 O-Ring

Squeeze and gland depth for the 0.103 in cross-section band this size belongs to, from MIL-G-5514G. Depth is what the groove is cut to; squeeze is what the ring gives up to seal.

Static gland squeeze and depth for the 102-178 cross-section series
PropertySqueezeGland depth
Application%ininmm
Face seal, static20–300.0206–0.03090.0721–0.08241.831–2.093

Static applications only — this reference carries no verified squeeze band for dynamic (reciprocating or rotary) service, so none is shown. Groove width, corner radius, diametral clearance and back-up ring dimensions are outside the verified dataset and must come from the seal manufacturer's design chart.

AS568 O-Ring Sizes Closest to AS568-142

Ordered by how close the inside diameter is, across every cross-section series. A near-ID match in a different cross-section will not seal the same gland.

AS568 o-ring sizes with an inside diameter closest to AS568-142
PropertyInside ØPropertyPropertyProperty
SizeinmmCross-section, inOutside Ø, inID difference, mm
AS568-0362.364060.0500.07002.5040+0.060
AS568-2292.359059.9200.13902.6370-0.070
AS568-3322.350059.6900.21002.7700-0.300
AS568-1412.300058.4200.10302.5060-1.570
AS568-1432.425061.6000.10302.6310+1.610
AS568-3332.475062.8700.21002.8950+2.880

Check the cross-section before substituting: the gland depth is set by cross-section, not by inside diameter.

Sources and Method for the AS568-142 O-Ring Size

Size and tolerancescomputed+compiled

bd_warehouse o-ring_parameters.csv (Apache-2.0) and bckasper3/KasperCalc oring-sizes.js (MIT), agreeing on all 349 sizes; OD computed as ID + 2 x CS

Verified against two independent open datasets agreeing on all 349 sizes; fabricated-dataset negative control passed; 21 checks total

Part computed from the standard's formulas, part compiled from agreeing public sources.

Gland designcomputed

MIL-G-5514G (public domain) gland design criteria; squeeze-percentage bands cross-read from Parker O-Ring Handbook ORD-5700 Design Charts 4-2/4-3 (verification only); depth = CS - CS x squeeze%

Verified against computed depth band brackets the published design-chart band for every series

Computed from the standard's formulas, then checked against published tables.

Formula

Outside diameter

OD  =  ID + 2 × CS

  2.3620 + 2 × 0.1030  =  2.5680 in

Gland depth from squeeze

depth  =  CS − (CS × squeeze%)

Squeeze percentage bands are the MIL-G-5514G static criteria; the depth column is that percentage applied to the nominal cross-section.

Assumptions
  • Dimensions are free-state, at room temperature, before installation.
  • Tolerances are AS568 manufacturing limits. Compression set, swell in service fluid and thermal expansion all move the installed dimensions and are properties of the compound, not of the size.
  • Gland figures are for static service only. MIL-G-5514G is inactive for new design and is used here as a public-domain source for the static squeeze bands.
  • Dataset scope: A fabricated-dataset negative control is asserted against on every run. EXCLUDED: groove width, corner radius, diametral clearance, back-up ring widths, surface finish, all dynamic glands, the 900-series, and ISO 3601 metric sizes.
Data last verified
August 1, 2026
How this data is built and checked →

How to Cite This AS568-142 O-Ring Reference

Citation

ShopMath. "AS568-142 O-Ring Size — ID, Cross-Section, OD and Gland Data." ShopMath, verified August 1, 2026, https://shopmath.org/o-rings/as568-142

BibTeX

@misc{shopmath-o-rings-as568-142,
  title        = {AS568-142 O-Ring Size — ID, Cross-Section, OD and Gland Data},
  author       = {{ShopMath}},
  year         = {2026},
  howpublished = {\url{https://shopmath.org/o-rings/as568-142}},
  note         = {Data verified 2026-08-01}
}

Permanent URL

https://shopmath.org/o-rings/as568-142

Common Questions About the AS568-142 O-Ring

What size is an AS568-142 o-ring?

An AS568-142 o-ring has an inside diameter of 2.3620 in (59.990 mm) and a cross-section of 0.1030 in (2.620 mm), giving an outside diameter of 2.5680 in (65.230 mm).

What is an AS568-142 o-ring in mm?

59.990 mm inside diameter × 2.620 mm cross-section, 65.230 mm outside diameter. AS568 is an inch standard, so these are exact conversions rather than metric nominal sizes.

What is the tolerance on an AS568-142 o-ring?

AS568 allows ± 0.0201 in (± 0.510 mm) on the inside diameter and ± 0.0031 in (± 0.080 mm) on the cross-section, measured free-state.

What groove depth does an AS568-142 o-ring need?

For face seal, static service, a gland depth of 0.0721 to 0.0824 in (1.831 to 2.093 mm), which gives 20–30% squeeze on the 0.1030 in cross-section. Groove width and corner radius come from the seal manufacturer's chart.

Which AS568 series is the AS568-142 o-ring in?

Dash 142 is in the 102-178 band — AS568 3/32 in series, a 0.103 in cross-section. Every size in that band shares the same cross-section and therefore the same gland depth.

Complete AS568 size chart · Every AS568 series