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ISO Metric Coarse · M36×4

M36×4 Thread — Dimensions, Tap Drill & Clearance

The tap drill for M36×4 is 25 mm — 0.9842 in (25.000 mm) — which leaves 211.7% thread engagement with a cut tap. Basic pitch diameter is 1.3150 in (33.402 mm) and basic minor diameter is 1.2469 in (31.670 mm). Tapped-hole figures on this page assume a class 6H thread; drill sizes for 50–85% engagement are in the tap drill table below.

Series
ISO Metric Coarse
Designation
M36×4
Pitch
4.000 mm
Standard
ISO 68-1, ISO 261, ISO 262, ISO 965-1, ISO 898-1

Tap drill · 211.7% thread · cut tap

25 mm

Drill Ø
0.9842in
Drill Ø
25.000mm
Clearance (normal)
25 mm

Assumes 75% thread engagement with a cut tap and a class 6H hole. That drill actually leaves 211.7% thread.

Basic Thread Dimensions for M36×4

Basic thread dimensions — M36×4
PropertyInchMillimetre
Basic major diameter1.417336.000
Pitch0.15754.000
Basic pitch diameter1.315033.402
Basic minor diameter1.246931.670
External thread root diameter1.224131.093
Sharp V thread height (H)0.13643.464

Basic dimensions are the theoretical values before any tolerance class is applied.

Tap Drill Sizes for M36×4

Cut taps, from 50% to 85% thread engagement. The shop default is 75% — a 25 mm drill. Deeper engagement means more holding strength and more torque on the tap.

Tap drill sizes by thread engagement — M36×4, cut tap
PropertyTarget hole ØNearest standard drillProperty
Thread %inmmDrillinmmActual thread %
50%1.315033.40225 mm0.984325.000211.7
60%1.294632.88225 mm0.984325.000211.7
65%1.284332.62225 mm0.984325.000211.7
70%1.274132.36325 mm0.984325.000211.7
75%default1.263932.10325 mm0.984325.000211.7
80%1.253731.84325 mm0.984325.000211.7
85%1.243431.58325 mm0.984325.000211.7

Target hole Ø is the theoretical hole for the stated engagement. The drill column is the nearest size in the standard number/letter/fractional/metric index, and actual thread % is what that real drill produces — the number that matters at the machine. Values are for cut taps. Tapped-hole figures assume a class 6H hole.

Clearance Hole Sizes for M36×4

The through-hole a M36×4 fastener passes freely, not the tapped hole.

Clearance hole sizes — M36×4
PropertyPropertyHole ØProperty
FitDrillinmmUse
Close25 mm1.456737.000Located joints, dowelled assemblies
Normal25 mm1.535439.000General assembly — the default
Loose25 mm1.653542.000Slotted or adjustable joints, weldments

Clearance holes per ISO 273 (metric) and ASME B18.2.8 (inch). The drill column is the nearest standard drill at or above the specified hole diameter.

Thread Class Limits for M36×4

Manufacturing limits for classes 6H. A gauge reading outside these bands is a reject, not a judgement call.

Internal thread (nut / tapped hole) limits — M36×4
PropertyClass 6H
Limitinmm
Major Ø min1.417336.000
Pitch Ø max1.326933.702
Pitch Ø min1.315033.402
Pitch Ø tolerance0.300
Minor Ø max1.270532.270
Minor Ø min1.246931.670

Tensile Stress Area of M36×4

The effective cross-section used to size a M36×4 fastener against a load. Multiply it by the material's allowable stress — the area itself carries no strength assumption.

Tensile stress area — M36×4
Propertyin²mm²
Tensile stress area1.26592816.72

The formula this value comes from is in the sources section below.

Sources and Method for M36×4

Basic dimensionscomputed+compiled

ISO 68-1 basic profile and ISO 898-1 tensile stress area; verified in docs/research/data-sourcing.md §3.2; diameter/pitch pairs: ISO 261 / ISO 262 diameter-pitch pairs via Wikipedia (CC BY-SA 4.0); cross-checked against threadlib metric_thread.csv (BSD-3) and FreeCAD CAM metric-internal-6H.csv (LGPL-2.1+); clearance holes: ISO 273 (metric) and ASME B18.2.8 (inch) via FreeCAD FeatureHole.cpp (LGPL-2.1+), cross-checked against bd_warehouse clearance_hole_sizes.csv (Apache-2.0)

Verified against threadlib metric_thread.csv (BSD-3-Clause) and FreeCAD CAM metric-internal-6H.csv (LGPL-2.1+), agreeing cell-for-cell — 215 checks passed at 0.001 mm

Part computed from the standard's formulas, part compiled from agreeing public sources.

Tap drill sizescomputed

Machinery's Handbook %-thread formula (geometry-derived); nearest-standard-drill-to-75% rule verified at 36/39 published chart rows in docs/research/data-sourcing.md §3.4

Verified against D-P rule verified as exactly the 77.0% thread case

Computed from the standard's formulas, then checked against published tables.

Class limitscompiled

threadlib metric_thread.csv (BSD-3-Clause) and FreeCAD CAM metric-internal-6H.csv (LGPL-2.1+), agreeing cell-for-cell

Verified against two independent published datasets agreeing cell-for-cell to 0.001 mm; ISO 965-1 formulas not located, so these are compiled not computed

Compiled from independent public sources that agree cell-for-cell.

Formula

Tap drill hole diameter, metric threads

hole Ø  =  D − (%thread ÷ 100) × 1.29904 × P

  D = basic major diameter (mm)
  P = pitch (mm)

1.29904 = 2 × 0.64952, twice the engaged thread height per side on the 60° ISO profile.

Actual thread engagement of the chosen drill

%thread  =  (D − drill Ø) ÷ (1.29904 × P) × 100

The drill column rounds to a real drill; this is the engagement that drill actually leaves.

Tensile stress area, ISO metric threads

As  =  (π ÷ 4) × ((d₂ + d₃) ÷ 2)²

  d₂ = basic pitch diameter
  d₃ = external thread root diameter

ISO 898-1 form, evaluated on unrounded intermediates — recomputing it from the rounded diameters shown above lands within 0.01%.

Assumptions
  • The headline tap drill assumes 75% thread engagement, the general shop default. Every other engagement from 50% to 85% is in the tap drill table — change the assumption and the number moves.
  • Tap drill figures are for cut taps. Drill diameters are nominal; a worn or run-out drill cuts oversize and reduces engagement further.
  • Tapped-hole figures assume a class 6H internal thread, the general-purpose fit.
  • Dataset scope: EXCLUDED: ISO 965-1 tolerance-grade formulas (not located — data-sourcing.md open item 2), 6g external limits (single-sourced), form tap drills, M68-M100 (verified demand cliff at M64).
Data last verified
August 1, 2026
How this data is built and checked →

How to Cite This M36×4 Reference

Citation

ShopMath. "M36×4 Thread — Dimensions, Tap Drill & Clearance." ShopMath, verified August 1, 2026, https://shopmath.org/threads/metric-coarse/m36x4

BibTeX

@misc{shopmath-threads-metric-coarse-m36x4,
  title        = {M36×4 Thread — Dimensions, Tap Drill & Clearance},
  author       = {{ShopMath}},
  year         = {2026},
  howpublished = {\url{https://shopmath.org/threads/metric-coarse/m36x4}},
  note         = {Data verified 2026-08-01}
}

Permanent URL

https://shopmath.org/threads/metric-coarse/m36x4

Common Questions About M36×4

What is the tap drill size for M36×4?

The tap drill for M36×4 is 25 mm — 0.9842 in (25.000 mm). That leaves 211.7% thread engagement with a cut tap.

What is the pitch diameter of M36×4?

The basic pitch diameter of M36×4 is 1.3150 in (33.402 mm). For a class 6H thread it runs 1.3150 in (33.402 mm) to 1.3269 in (33.702 mm).

What is the minor diameter of M36×4?

The basic minor diameter of M36×4 is 1.2469 in (31.670 mm). That is the theoretical root of the internal thread, not the drilled hole size — see the tap drill table for the hole to drill.

What is the thread pitch of M36×4?

M36×4 has a pitch of 4.000 mm, the distance from one thread crest to the next.

What size clearance hole does a M36×4 fastener need?

close fit 25 mm (1.4567 in (37.000 mm)), normal fit 25 mm (1.5354 in (39.000 mm)), loose fit 25 mm (1.6535 in (42.000 mm)). The normal fit is the general-assembly default.

What is the tensile stress area of M36×4?

The tensile stress area of M36×4 is 1.26592 in² (816.72 mm²). Multiply it by the fastener material's allowable stress to get a load.

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