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Sheet metal · Sheet Aluminium · B&S

10 Gauge Aluminium Thickness in Inches and Millimetres

10 gauge aluminium sheet is 0.1019 in thick — 2.588 mm. The gauge number indexes the B&S system, so the same number is a different thickness in another material — the comparison is below. Thicknesses are nominal, before mill tolerance.

Gauge
10 ga
Material
Sheet Aluminium
Inch
0.1019
mm
2.588
System
B&S

10 Gauge Aluminium · nominal thickness

0.1019 in

Millimetre
2.588mm

Nominal thickness on the B&S system. Gauge numbers are material-specific — "10 gauge" on its own does not name a thickness.

10 Gauge Aluminium Sheet Thickness

10 Gauge Aluminium is defined by the Brown & Sharpe (AWG), not by a measurement — the gauge number is an index into that system, which is why the same number means a different thickness in another material.

10 Gauge Aluminium — thickness and weight
PropertyValue
Thickness, decimal inch0.1019 in
Thickness, millimetre2.588 mm
Gauge systemB&S

Nominal thickness. Mill tolerance on sheet is typically a few thousandths of an inch either way and varies with width and process; measure the stock when the fit matters.

10 Gauge Thickness in Every Other Sheet Material

Gauge 10 spans 0.1019 in to 0.1406 in depending on the material, because each material is indexed on a different gauge system. Ordering sheet by gauge without naming the material is how the wrong thickness arrives.

Thickness of 10 gauge sheet across materials
PropertyPropertyThickness
MaterialGauge systeminmm
Sheet AluminiumB&S0.10192.588
Galvanized Steelgalvanized-MSG0.13823.511
Sheet SteelMSG0.13453.416
U.S. Standard GaugeUSG0.14063.572

Steel uses the Manufacturers' Standard Gauge, galvanised adds a zinc-coating allowance to the steel thickness, aluminium and other non-ferrous sheet use the Brown & Sharpe geometric series, and U.S. Standard is the 1893 statute on a wrought-iron basis.

Gauges Either Side of 10 Gauge Aluminium

A higher gauge number is thinner sheet. The steps are not equal — the gauge systems are geometric, so the difference between two gauges shrinks as the sheet gets thinner.

Sheet Aluminium gauges adjacent to 10 gauge
PropertyThickness
Gaugeinmm
8 ga0.12853.264
9 ga0.11442.906
10 ga0.10192.588
11 ga0.09072.305
12 ga0.08082.053

Sources and Method for 10 Gauge Aluminium Thickness

10 Gauge Aluminium thicknesscomputed

15 U.S.C. 206 (Act of Mar. 3, 1893, ch. 221, 27 Stat. 746) — U.S. Standard Gauge for sheet and plate iron and steel; 15 U.S.C. 206 statutory weights; MSG (41.82 lb/ft2 per inch), galvanized zinc allowance, and Brown & Sharpe formula per docs/research/data-sourcing.md §3.7

Verified against Wikipedia Sheet metal, Standard sheet metal gauges table (CC BY-SA 4.0) — 137/137 checks passed at 0.05 mil

Computed from the standard's formulas, then checked against published tables.

Assumptions
  • Thicknesses are nominal. Mill tolerance varies with width, process and material and is not part of the gauge definition.
  • Gauge is an index into a material-specific system, not a unit. A gauge number without a material is ambiguous by construction.
  • Dataset scope: EXCLUDED: stainless steel (genuinely ambiguous convention, only one source in hand), zinc, copper, brass, steel tube wall.
Data last verified
August 1, 2026
How this data is built and checked →

How to Cite This 10 Gauge Aluminium Reference

Citation

ShopMath. "10 Gauge Aluminium Thickness in Inches and Millimetres." ShopMath, verified August 1, 2026, https://shopmath.org/gauges/aluminum/10

BibTeX

@misc{shopmath-gauges-aluminum-10,
  title        = {10 Gauge Aluminium Thickness in Inches and Millimetres},
  author       = {{ShopMath}},
  year         = {2026},
  howpublished = {\url{https://shopmath.org/gauges/aluminum/10}},
  note         = {Data verified 2026-08-01}
}

Permanent URL

https://shopmath.org/gauges/aluminum/10

Common Questions About 10 Gauge Aluminium

How thick is 10 gauge aluminium?

10 gauge aluminium is 0.1019 in thick, which is 2.588 mm.

What is 10 gauge aluminium in mm?

2.588 mm. The gauge number is an index into the B&S system rather than a measurement, so it converts to a fixed thickness rather than a round metric figure.

Is 10 gauge aluminium thicker than 9 gauge?

No — a lower gauge number is thicker sheet. 9 gauge aluminium is 0.1144 in (2.906 mm) against 0.1019 in (2.588 mm) for 10 gauge aluminium, a difference of 0.0125 in.

Why is 10 gauge a different thickness in other materials?

Because each material is indexed on its own gauge system. At 10 gauge: Aluminium 0.1019 in (B&S), Galvanized 0.1382 in (galvanized-MSG), Steel 0.1345 in (MSG), US Standard 0.1406 in (USG). The number is a position in a series, not a thickness, so 3 other readings of "10 gauge" are all equally correct.

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