How thick is 5 gauge aluminium?

5 gauge aluminium is 0.1819 in thick, which is 4.621 mm.

What is 5 gauge aluminium in mm?

4.621 mm. The gauge number is an index into the B&S system rather than a measurement, so it converts to a fixed thickness rather than a round metric figure.

Is 5 gauge aluminium thicker than 4 gauge?

No — a lower gauge number is thicker sheet. 4 gauge aluminium is 0.2043 in (5.189 mm) against 0.1819 in (4.621 mm) for 5 gauge aluminium, a difference of 0.0224 in.

Why is 5 gauge a different thickness in other materials?

Because each material is indexed on its own gauge system. At 5 gauge: Aluminium 0.1819 in (B&S), Steel 0.2092 in (MSG), US Standard 0.2188 in (USG). The number is a position in a series, not a thickness, so 2 other readings of "5 gauge" are all equally correct.

Sheet metal · Sheet Aluminium · B&S

5 Gauge Aluminium Thickness in Inches and Millimetres

https://shopmath.org/gauges/aluminum/5 · data verified August 1, 2026

5 gauge aluminium sheet is 0.1819 in thick — 4.621 mm. The gauge number indexes the B&S system, so the same number is a different thickness in another material — the comparison is below. Thicknesses are nominal, before mill tolerance.

Gauge: 5 ga
Material: Sheet Aluminium
Inch: 0.1819
mm: 4.621
System: B&S

5 Gauge Aluminium · nominal thickness

0.1819 in

Millimetre: 4.621mm

Nominal thickness on the B&S system. Gauge numbers are material-specific — "5 gauge" on its own does not name a thickness.

5 Gauge Aluminium Sheet Thickness

5 Gauge Aluminium is defined by the Brown & Sharpe (AWG), not by a measurement — the gauge number is an index into that system, which is why the same number means a different thickness in another material.

5 Gauge Aluminium — thickness and weight
Property	Value
Thickness, decimal inch	0.1819 in
Thickness, millimetre	4.621 mm
Gauge system	B&S

Nominal thickness. Mill tolerance on sheet is typically a few thousandths of an inch either way and varies with width and process; measure the stock when the fit matters.

5 Gauge Thickness in Every Other Sheet Material

Gauge 5 spans 0.1819 in to 0.2188 in depending on the material, because each material is indexed on a different gauge system. Ordering sheet by gauge without naming the material is how the wrong thickness arrives.

Thickness of 5 gauge sheet across materials
Property	Property	Thickness
Material	Gauge system	in	mm
Sheet Aluminium	B&S	0.1819	4.621
Sheet Steel	MSG	0.2092	5.314
U.S. Standard Gauge	USG	0.2188	5.556

Steel uses the Manufacturers' Standard Gauge, galvanised adds a zinc-coating allowance to the steel thickness, aluminium and other non-ferrous sheet use the Brown & Sharpe geometric series, and U.S. Standard is the 1893 statute on a wrought-iron basis.

Gauges Either Side of 5 Gauge Aluminium

A higher gauge number is thinner sheet. The steps are not equal — the gauge systems are geometric, so the difference between two gauges shrinks as the sheet gets thinner.

Sheet Aluminium gauges adjacent to 5 gauge
Property	Thickness
Gauge	in	mm
3 ga	0.2294	5.827
4 ga	0.2043	5.189
5 ga	0.1819	4.621
6 ga	0.1620	4.115
7 ga	0.1443	3.665

Sources and Method for 5 Gauge Aluminium Thickness

5 Gauge Aluminium thicknesscomputed

15 U.S.C. 206 (Act of Mar. 3, 1893, ch. 221, 27 Stat. 746) — U.S. Standard Gauge for sheet and plate iron and steel; 15 U.S.C. 206 statutory weights; MSG (41.82 lb/ft2 per inch), galvanized zinc allowance, and Brown & Sharpe formula per docs/research/data-sourcing.md §3.7

Verified against Wikipedia Sheet metal, Standard sheet metal gauges table (CC BY-SA 4.0) — 137/137 checks passed at 0.05 mil

Computed from the standard's formulas, then checked against published tables.

Assumptions

Thicknesses are nominal. Mill tolerance varies with width, process and material and is not part of the gauge definition.
Gauge is an index into a material-specific system, not a unit. A gauge number without a material is ambiguous by construction.
Dataset scope: EXCLUDED: stainless steel (genuinely ambiguous convention, only one source in hand), zinc, copper, brass, steel tube wall.

Data last verified

August 1, 2026

How this data is built and checked →

How to Cite This 5 Gauge Aluminium Reference

Citation

ShopMath. "5 Gauge Aluminium Thickness in Inches and Millimetres." ShopMath, verified August 1, 2026, https://shopmath.org/gauges/aluminum/5

BibTeX

@misc{shopmath-gauges-aluminum-5,
  title        = {5 Gauge Aluminium Thickness in Inches and Millimetres},
  author       = {{ShopMath}},
  year         = {2026},
  howpublished = {\url{https://shopmath.org/gauges/aluminum/5}},
  note         = {Data verified 2026-08-01}
}

Permanent URL

https://shopmath.org/gauges/aluminum/5

Common Questions About 5 Gauge Aluminium

How thick is 5 gauge aluminium?: 5 gauge aluminium is 0.1819 in thick, which is 4.621 mm.
What is 5 gauge aluminium in mm?: 4.621 mm. The gauge number is an index into the B&S system rather than a measurement, so it converts to a fixed thickness rather than a round metric figure.
Is 5 gauge aluminium thicker than 4 gauge?: No — a lower gauge number is thicker sheet. 4 gauge aluminium is 0.2043 in (5.189 mm) against 0.1819 in (4.621 mm) for 5 gauge aluminium, a difference of 0.0224 in.
Why is 5 gauge a different thickness in other materials?: Because each material is indexed on its own gauge system. At 5 gauge: Aluminium 0.1819 in (B&S), Steel 0.2092 in (MSG), US Standard 0.2188 in (USG). The number is a position in a series, not a thickness, so 2 other readings of "5 gauge" are all equally correct.

All 33 aluminium gauges · Sheet metal gauge chart · Every gauge system